If you’re looking for a showstopping appetizer that will earn raves at your next cookout or game day gathering, look no further than Smoked Bacon Pinwheels with Sausage Stuffing. Thick bacon is blanketed around a juicy, seasoned sausage blend, then rolled up and smoked until everything is perfectly crisp and flavorful. Each bite bursts with the essence of smoky bacon, a pop of sweet pepper, and a hint of fresh herbs, making these pinwheels an irresistible treat for meat lovers.
Ingredients You’ll Need
The magic of Smoked Bacon Pinwheels with Sausage Stuffing lies in just a handful of hearty ingredients, each one building layers of savoriness and texture. These basics come together to create a dish that’s anything but ordinary—every element plays a starring role!
- Thick-cut bacon: The sturdy, smoky base that crisps beautifully and holds the pinwheels together.
- Ground sausage (mild or spicy): The meaty filling that brings big, bold flavors—choose your favorite variety to set the tone.
- Red bell pepper: Adds a hint of sweetness and vivid color, brightening up each bite.
- Onion: A staple for depth and a gentle bite that complements the sausage.
- Flat-leaf parsley: Gives the pinwheels a pop of freshness and vibrant green appeal.
- Garlic powder: For that mellow, warming background flavor.
- Smoked paprika: Takes the smoky theme to another level, enhancing the bacon’s natural aromas.
- Salt and pepper: Simple seasonings essential for pulling all the flavors into balance.
- Butcher’s twine or skewers: Useful for keeping the rolls secure—especially handy if you’re a first-time roller!
How to Make Smoked Bacon Pinwheels with Sausage Stuffing
Step 1: Build the Bacon Blanket
Lay your thick-cut bacon strips slightly overlapping, side by side, on a sheet of parchment or plastic wrap. This bacon ‘blanket’ creates the base for your pinwheels and ensures every slice will be perfectly wrapped. Take your time here—lining up the strips neatly will make the rolling easier and the final product more even.
Step 2: Mix Up the Sausage Stuffing
Grab a mixing bowl and combine the ground sausage, diced red bell pepper, onion, parsley, garlic powder, smoked paprika, plus a good pinch of salt and pepper. Use your hands or a sturdy spatula to incorporate everything, but don’t overmix! You want the stuffing to remain juicy, with little pops of veggies and herbs throughout.
Step 3: Spread and Roll
Gently and evenly spread the sausage mixture over the bacon blanket, pressing it flat but keeping the edges tidy. With the help of the parchment or plastic wrap, start at one end and roll everything up tightly into a snug log—you’ll feel like you’re making a giant sushi roll of savory goodness. For the best results, pop the roll in your freezer for 15–20 minutes to firm it up. This little chill step makes slicing the pinwheels a breeze!
Step 4: Slice and Secure
Once your roll is nicely chilled, use a very sharp knife to cut it into 1-inch thick pinwheels. If you want a little extra insurance against unrolling, tie each with a short piece of butcher’s twine or secure them with skewers. This not only helps with the shape but looks amazing once they come off the smoker!
Step 5: Smoke to Perfection
Arrange your pinwheels on a wire rack set over a baking sheet (or use a smoker-safe rack). Fire up your smoker to 250°F (120°C), then place the rack inside. Let the Smoked Bacon Pinwheels with Sausage Stuffing cook gently for 1.5 to 2 hours, or until the bacon is crisp and the filling reaches a safe internal temperature. The smoky aroma will drive everyone in your house a little wild with anticipation!
Step 6: Serve Hot
Once they’re golden, crisp, and sizzling, transfer the pinwheels to a platter. Serve them piping hot, paired with your favorite BBQ sauce, tangy mustard, or any dip that tickles your fancy. The result is a party-ready snack that disappears faster than you can make a second batch!
How to Serve Smoked Bacon Pinwheels with Sausage Stuffing

Garnishes
To give your Smoked Bacon Pinwheels with Sausage Stuffing some finishing flair, try a scatter of extra chopped parsley, a dusting of smoked paprika, or even some thinly sliced green onions. A little garnish adds a big pop of color and makes your platter feel even more festive and inviting.
Side Dishes
These pinwheels were made for sharing! Pair them with pickled veggies, a cool slaw, or even a tangy potato salad. For a lower-carb spread, tuck them next to trays of crunchy cucumbers, cherry tomatoes, and crisp dill pickles to balance all that hearty flavor.
Creative Ways to Present
Stack the pinwheels high on a rustic wood board, thread a few onto long skewers for a fun presentation, or fan them out in a circle with a bowl of dipping sauce in the middle. However you arrange them, these bite-sized beauties always look impressive and inviting.
Make Ahead and Storage
Storing Leftovers
Store any leftover Smoked Bacon Pinwheels with Sausage Stuffing in an airtight container in the refrigerator. They’ll keep well for up to three days, making them perfect for next-day snacks or lunchbox treats.
Freezing
To freeze, let the pinwheels cool completely, then layer them between sheets of parchment in a freezer-safe container or zip-top bag. They’ll taste just as delicious when reheated within one month—perfect for impromptu parties or midnight cravings.
Reheating
To reheat, place pinwheels on a baking sheet and warm in a 350°F oven for about 10 minutes, or until hot and sizzling again. For an extra-crispy edge, finish them briefly under the broiler, but watch closely to avoid over-browning.
FAQs
Can I use regular bacon instead of thick-cut?
While you can use regular bacon, thick-cut is highly recommended for Smoked Bacon Pinwheels with Sausage Stuffing. It crisps up just right and provides the necessary structure to keep those tasty pinwheels from falling apart on the smoker.
What kind of sausage works best?
Both mild and spicy sausage are delicious, so it depends on your personal heat preference. Italian-style sausage brings a herby kick, while chorizo adds warmth. Just be sure to use a raw bulk sausage, not pre-cooked, for the best texture and juiciness.
Do I need a smoker to make these?
A smoker is ideal for that truly authentic flavor, but you can absolutely bake Smoked Bacon Pinwheels with Sausage Stuffing in the oven at 250°F. Add a small pan of water on the lower rack and sprinkle a bit more smoked paprika to evoke some of the smokiness.
How do I keep the pinwheels from unrolling?
Chilling the rolled log before slicing and using butcher’s twine or skewers will help keep everything together. Handling gently and arranging them seam-side down also makes a big difference.
Can I make these ahead of time?
Yes! You can assemble the roll and even slice the pinwheels the night before. Store them, covered, in the fridge until you’re ready to smoke or bake—perfect for stress-free entertaining.
Final Thoughts
If you’re ready to wow your friends and upgrade your appetizer game, Smoked Bacon Pinwheels with Sausage Stuffing are the way to go. Trust me, once you pull a batch of these smoky, sizzling spirals off the smoker, you’ll be hooked—and so will everyone else at your table!
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Smoked Bacon Pinwheels with Sausage Stuffing Recipe
- Prep Time: 25 minutes
- Cook Time: 2 hours
- Total Time: 2 hours 25 minutes
- Yield: 8 pinwheels 1x
- Category: Appetizers
- Method: Smoking
- Cuisine: American
- Diet: Low Carb
Description
Smoked Bacon Pinwheels with Sausage Stuffing are smoky, juicy, and packed with savory flavors. Thick-cut bacon wraps a seasoned sausage filling, red peppers, onions, and aromatic herbs, all rolled into pinwheels and smoked until perfectly crisp and tender. These meaty bites make a show-stopping appetizer or snack for BBQs, parties, and game day gatherings.
Ingredients
Bacon Layer
- 12 strips thick-cut bacon
Sausage Filling
- 1 lb ground sausage (mild or spicy)
- 1/4 cup diced red bell pepper
- 1/4 cup diced onion
- 2 tablespoons chopped parsley
- 1/4 teaspoon garlic powder
- 1/4 teaspoon smoked paprika
- Salt and pepper, to taste
To Assemble & Smoke
- Butcher’s twine or skewers (optional, to secure rolls)
Instructions
- Prepare the Bacon Layer: Lay the 12 bacon strips slightly overlapping on a piece of parchment or plastic wrap to create a flat rectangle. This will form the base for rolling and ensures the sausage stays wrapped as it smokes.
- Mix the Sausage Filling: In a medium bowl, combine the ground sausage, diced red bell pepper, diced onion, chopped parsley, garlic powder, smoked paprika, and a pinch of salt and pepper. Stir well until all the ingredients are evenly incorporated.
- Add Filling to Bacon: Evenly spread the sausage mixture over the prepared bacon sheet, pressing gently with your hands or a spatula to form an even layer across the entire surface.
- Roll & Chill: Carefully roll the bacon and sausage sheet into a tight log, starting from one end. Use the parchment or plastic wrap to help guide the roll. Once rolled, transfer to the freezer for 15–20 minutes so it firms up, making slicing easier.
- Slice: Using a very sharp knife, cut the chilled log into 1-inch thick pinwheels. This should yield about 8 pieces, depending on the length of your bacon strips.
- Prepare to Smoke: Arrange the pinwheels cut side up on a wire rack set over a baking sheet, or use a smoker-safe rack. If needed, secure each pinwheel with butcher’s twine or a skewer to keep them from unraveling.
- Smoke the Pinwheels: Preheat your smoker to 250°F (120°C). Smoke the pinwheels for 1.5 to 2 hours, or until the bacon is crisp and the sausage filling is fully cooked through (internal temperature of at least 160°F/71°C).
- Serve: Let the pinwheels rest for a few minutes, then serve hot with your favorite BBQ sauce or dipping mustard on the side for extra flavor.
Notes
- Chilling the bacon log before slicing makes cleaner, even pinwheels.
- You can use any sausage variety—try spicy Italian or breakfast for different flavors.
- Monitor the smoke; fruit woods like apple or cherry complement pork well without overpowering.
- If you don’t have a smoker, bake the pinwheels at 400°F (200°C) for 30–35 minutes, flipping halfway, until cooked through.
- Serve fresh from the smoker for the juiciest texture.
Nutrition
- Serving Size: 1 pinwheel
- Calories: 310
- Sugar: 1g
- Sodium: 670mg
- Fat: 26g
- Saturated Fat: 9g
- Unsaturated Fat: 15g
- Trans Fat: 0g
- Carbohydrates: 2g
- Fiber: 0g
- Protein: 16g
- Cholesterol: 55mg
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